Homemade winch from a starter

Do-it-yourself compact winch from a starter

One of the popular ways to make a homemade electric winch is to use a car starter. This device is equipped with a powerful high-torque electric motor with a supply voltage of 12 volts, which allows the winch to be used on an SUV.

When manufacturing, you should remember the limitations:

1. The starter is designed for short-term operation. This does not mean that it will immediately burn out under prolonged load, but the motor housing does not provide sufficient winding cooling. If you plan to use the winch regularly and the work periods will be long, you should take care of additional cooling. For example, weld aluminum corners onto the body as cooling fins;
2. The car starter is started using a retractor relay with a bendix. You don't need a solenoid for the winch, but a contact starter wouldn't hurt. The current at the contacts will be large, and it is better to leave the standard switching circuit. Depending on the gearbox used, the bendix should be fixed by welding in the position of maximum engagement or removed from the solenoid relay;
3. The gearbox for the winch can be made independently, or selected from a power tool in accordance with the required load.

How to make a winch from a starter

Let's take the Zhiguli starter as the initial donor. It is quite reliable and at the same time has a compact size. Another advantage of this choice is that a VAZ starter can be found almost for free at any dismantling of domestic cars.

The drawing shows the device and components of the starter. In the upper part there is a retractor relay with power contacts. They can be used if large loads on the winch are expected. On the left is the bendix mechanism, which must be removed along with the cone housing.

Since we are talking about a compact, low-power mechanism, it makes no sense to make a gearbox for a winch from a flywheel gear. It is enough to pick up a unit from a large drill. Finding one will also not be difficult, since there are more tools with a burnt out motor at flea markets than with a broken gearbox.

There are no special requirements for the gearbox, the main thing is that the diameters are more or less suitable.

For our adaptation, of course, we need to reduce the speed.

We separate the Bendix housing from the winch, and we are left with only an electric motor with a rotor shaft. The coupling of the gearbox shaft with the mating part of the starter motor is done locally. There are many ways - from banal electric welding to making a transition coupling with cotter pins.

If it is necessary to increase the gear ratio, you can use a starter with a planetary gearbox. Adapting it to your design is not much more difficult than connecting the shafts directly, and the useful power of the winch will increase significantly.

To protect the operator from rotating parts, the space between the gearbox and the engine is closed with a pipe of a suitable size, possibly made of plastic. The casing does not carry a power load, so the gearbox housing must be firmly connected to the motor housing.

Simple threaded studs will not work here; you need to work on the design. In this case, the housing must be dismountable for periodic inspection and maintenance (cleaning, lubrication) of the motor bearings and gearbox mechanism.

Next we make the drum. You can make it at home from a piece of steel pipe with a diameter of 120-180 mm and sheet iron 2-3 mm thick.

We cut out round cheeks and weld them to the pipe. In the center of each sidewall we drill a hole for the power shaft.

The power shaft with the working gear in this design is borrowed from a decommissioned electrified valve mechanism, which is used on gas and oil pipelines. Be sure to use a standard pair of gears, otherwise it will be difficult to pair the main sprocket with the gearbox output.

All elements must be securely welded together; any weakness will sooner or later crack, and the structure will fall apart at the most crucial moment.

A channel or steel strip with a thickness of at least 5 mm is used as a frame. The winch elements should not have any play relative to each other.

The side walls are made of sheet iron 3-5 mm. Thinner sheets may become deformed when the cable is pulled under load.

The most important part is attaching the drum axis. For this, powerful bearings with podiums from some mechanism from the times of the USSR were used. You can find such spare parts at scrap metal collection points or in the workshops of abandoned factories.

The podiums are welded to the side walls. If you managed to find only bearings, weld the outer race. Nothing will happen to the rolling mechanism; the bearings simply cannot be replaced.

We attach the gearbox to the frame so that its gear meshes with the power gear on the drum shaft. We remind you that initially we had a set of a shaft and a set of gears. We install an eyelet between the walls - a leash for the cable.

We connect the gearbox with the electric motor from the starter, put the winch in good shape: we clean the welds with a grinder, remove rust, and cover the tool with paint.

The design has been tested to lift weights up to 200 kg. In this version, two gearboxes are used - from an electric drill and a homemade one from a gas electric valve. It feels like there will be enough traction for another 100-150kg.

If you install a starter with its own planetary gearbox, the gear ratio of which will be added to the two existing ones, the capabilities of the device will double.

The video shows an example of a winch using a starter.

How to use the device?

Be sure to provide for the possibility of reversing the power supply to the winch. Reverse is necessary in such devices. Since this is a regular car electric motor, changing “+” to “-” will change the direction of rotation of the shaft.

Let the power starter be the old one, from the solenoid relay. And the start buttons come from ancient electromechanical devices. The button block can provide for polarity reversal.

If the winch is used in a car, do not connect it to the standard battery with the engine turned off. With a good load, you will drain the battery in 10-15 minutes.

The dimensions allow the winch to be placed on the bumper of an SUV prepared for off-road use.

Do-it-yourself winch - price

If you have your own garage or shed with rubbish accumulated over several years of home plumbing, the cost of the product is determined by the price of a can of spray paint for final finishing.

Basically, the components are as follows:

• Starter from a VAZ 2101 car without a planetary gearbox (working, lying in the garage);
• A gearbox in a housing from a domestically produced electric drill (purchased at a flea market for the equivalent of 0.5 vodka);
• A piece of water pipe found in a barn;
• Metal for the frame, body walls, drum. Also found in a barn;
• Drum axle - purchased at a scrap metal collection point for pennies;
• The rope and hook were purchased at a tourism supply store.

Taking into account the cost of a new winch, the cost of the issue can be considered zero. At the same time, the owner can vouch for the safety of the device. Every detail and weld is personally checked by the manufacturer.

Another version of a winch from a starter for household needs

For production you will need:

• Used car starter with a working motor;
• Flywheel with gear;
• Steel wheel disc, or two brake discs - for making a drum;
• Powerful bearing with a podium (a used hub assembly is suitable);
• Corners, channels - for making a frame;
• The usual tools are a grinder, a welding machine, a drill.

The starter can be taken from a Zhiguli if you do not need to move trucks. The rest of the design elements are whatever you find. In this case, a flywheel from a Gazelle, a hub and CV joint from a VAZ 2108, and brake discs from the same were used.

We twist the disks together in the form of a drum for the cable,

the remaining structural elements recreate the front wheel axle assembly. The only difference is that the hub body will be welded to the winch frame, and the flywheel gear will be attached to the CV joint “grenade”.

The bed is made from a powerful channel and angles. There is no point in dwelling on this structural element, unless we pay attention to strength.

We weld the finished structure of the drum and support bearing to the frame. Please note that the entire power part is supported on one support. There is nothing wrong with this; the hub assembly can withstand such loads constantly.

We weld the outer “grenade” of the CV joint to the flywheel. The quality of welding must be high, since this unit will be heavily loaded. In this embodiment, gear architecture was used. The coupling is machined to accommodate the CV joint.

“Having measured seven times,” we weld the eye to secure the starter housing.

The design is ready, testing can begin. The solenoid relay bendix must be locked in the maximum engagement position. This can be done by welding. The relay itself performs the function of a starter.

A nice feature of this winch is the presence of reverse. By switching the polarity on the power supply, we can start the starter motor in the opposite direction. The design of the reverse trigger mechanism can be achieved using power relays.

The gear ratio of the starter-flywheel pair is so high that you don’t have to invent a homemade gearbox for this winch.
The design has proven itself to be an indispensable assistant in the garage and in the garden.

Source: http://obinstrumente.ru/ruchnoj-instrument/kompaktnaya-lebedka-iz-startera.html

How to make a homemade winch from a starter?

• 02-02-2015
• 20
• 438

If you drive your car not only around the city, but also outside it, then there is a possibility that the car may get stuck on a bad road.

In order to get out of this situation yourself, it is best to use a winch. You can buy such a device in a store, or you can make it yourself.

A homemade winch can be made from simple, readily available materials or be of a more complex design.

Manual winch diagram.

What types of car winches are there?

A homemade winch can have a hydraulic, mechanical or electric drive. Regardless of what type of drive this equipment has, the principle of operation is the same for all: a cable is wound onto the drum through a gearbox, this is done using manual force or engine power.

Such equipment can be of the following types:

Types of electric winches.

1. Electrically driven device. In this case, the cable is wound onto a drum using an electric motor. For these purposes, converted generators or starters from trucks or any electric motor of suitable parameters are most often used. The easiest and most affordable way to make such a device is from a starter. This is explained by the fact that this electric motor has high torque, great strength and is powered by the car's battery.
2. Hydraulic driven device. If any home craftsman can make a winch from a starter, a homemade winch with a hydraulic drive is a more complex device. If we compare it with equipment that has an electric drive, then such a factory or home-made winch has more bulky dimensions and a complex design. Despite these disadvantages, a homemade hydraulic winch has the advantage of providing a large traction force while consuming a minimal amount of energy. This is especially true for a car, since the battery is discharged during operation of such a device. The less energy is spent on its operation, the less the battery will be discharged. The main elements that make up such hydraulic equipment are the oil tank, the oil pump and its drive.
3. Mechanically driven device. The simplest option is a homemade mechanically driven winch. Its peculiarity is that it is driven not by an engine, but by human physical force. The more force a person applies to the lever, the more power such equipment can develop. To increase its power, you need to use a long lever. Lever length that is too long is inconvenient during operation. The optimal length for such a device would be 80-100 cm, but if you need to develop more power, then you need to take a longer lever.

Drawing of a homemade winch.

If you get stuck in mud, you can use a simple device to pull the car out. To do this, you need to take a piece of pipe, drive a crowbar or wooden stake into the ground and put the pipe on it. Now you need to take a powerful lever (it can be a pipe or a branch), tie the cable to the car, and make a loop at the other end.

All that remains is to wrap the cable around the pipe several times, insert the lever into the loop and start twisting it around the pipe. Thus, with the help of your own efforts, you can independently pull your car. The larger the lever, the more force you can develop, but usually a lever length of 70-90 cm is sufficient.

Source: https://moiinstrumenty.ru/elektro/samodelnaya-lebedka-iz-startera.html

Homemade winch from a car starter with your own hands

Home » Tuning » Do-it-yourself homemade winch from a car starter

It is enough to fix the winch cable to any nearby tree and turn it on so that the vehicle can freely get out of any swampy area.

But if a jeep, for example, a UAZ, has the ability to overcome a crossroads without using outside earnings, then ordinary passenger cars, the owners of which often go to a place where there are no roads as a class, are not in such an advantageous position.

Without the help of a winch, they will not be able to get out, even if they get stuck in a shallow puddle. A winch will cost a decent amount of money, but it can pull a massive car out of a quagmire. Not every car owner can afford to purchase a strong and small-sized model.

A good way out of this difficult situation would be to make a winch from a car starter.

A significant number of cars built for off-road driving have high ground clearance and a very powerful engine. This allows them to overcome difficult road obstacles without much effort.

But there are situations when, despite the powerful characteristics of SUVs, they are still unable to pull themselves out of the quagmire. In order not to be lost in a hopeless alteration, such cars at car factories can be additionally equipped with strong electric winches as an additional function.

This significantly increases the vehicle’s chances of overcoming impassable off-road conditions on its own.

We make a winch ourselves or buy it

It should be immediately noted that a homemade winch is practically not inferior to factory models in terms of power characteristics. In addition to mechanical, the winch can be driven by hydraulic and electric drive.

But such designs are either labor-intensive to manufacture in a private garage, or unproductive in difficult road conditions.

In addition, mechanical varieties have excessively large dimensions, which will not allow them to be installed on a small car.

At the beginning of the manufacture of the winch starting device, it is necessary to prepare all the necessary components, which are selected in accordance with the design drawing. For a homemade winch you will need:

1. The starter itself is powered by 12 volts.
2. Gearbox.
3. Drum mounting frame.
4. Drum for winding cable.

When assembling a winch, you need to keep the design drawings in sight, and not rely on your memory - mistakes during assembly are unacceptable. It is recommended to place all the necessary tools at the workplace in advance.

The design can be based on a used or new starter specially purchased for this purpose. This results in significant time savings. We must remember that a heavier car requires a powerful starter.

To increase the efficiency of the design, it is safer to use a starting device with a planetary gearbox. With little electricity consumption, it can develop very high power.

Assembling a homemade winch

For many car enthusiasts, making a mechanism yourself is a big plus, since when you make something for yourself, you do it conscientiously.

In addition, its structure is scrupulously examined, for this reason the driver well understands all the individual features of his craft, and will be able to repair it in extreme conditions.

If the necessary parts are prepared, the winch can be assembled within a few hours, after which the testing process should begin.

The main element of the future winch will be a drum with a cable wound around it; for this reason, its assembly starts with its manufacture.

If using a ready-made drum is not feasible, it can be made from a thick-walled steel pipe and a pair of metal sheets five millimeters thick. Two circles are cut to size and welded at both ends to the pipe.

All that remains is to attach a gear to one of the circles, using which the force for its rotation will be imparted to the drum.

In the case where a planetary gearbox is used, assembling the winch becomes much simpler, because there is no need to mount the gearbox in a separate housing, which is difficult to find. The winch on its base is high-torque, not heavy and small-sized.

It is quite simple to mount in the front of absolutely any jeep. After assembling the winch, you need to connect the starter motor to the on-board power supply. In addition, you need to carefully consider the location of the control panel.

It should be removed from rotating mechanisms and protected from dirt and dampness as much as possible.

If a vehicle with a plastic bumper that cannot withstand a serious load is equipped with a homemade winch, you will need to build a power element in advance and firmly attach it to the car body. Additionally, a platform for attaching a winch is installed on it; for this, a sheet of steel four or five millimeters thick can be used. After marking is completed, holes are drilled for attaching a homemade winch.

Installing a winch on a car

After such preparations, installation should begin.

To connect each element into one unit, it is necessary to use bolts with a diameter of ten millimeters, since smaller ones may not withstand the maximum loads.

After the winch has been secured to the site, the power supply should be connected and the switch mounted. He will have to carry loads of up to ten amperes, because the starter uses a lot of energy.

To connect the installed winch to the vehicle's electrical network, it is optimal to use copper wires with a cross-section of 3 mm2. This wiring guarantees a stable supply of electricity to the starter without loss. The switch installed on the winch is convenient for its operation. If it is not there, you will have to open the hood lid each time and connect the wires manually.

Before using the winch for the first time, you need to check how firmly the structure is assembled. Especially if it is mounted in the front of the vehicle.

First we test at idle, without load. After this, the car should be dragged along a flat, hard primer.

And if everything worked out as planned, the winch is tested with a fully equipped car on good off-road conditions.

How to use a winch for a long time and safely

After installing and testing the effectiveness of a homemade winch, the time comes for its intensive use.

Depending on the weight of the vehicle, the stress on the vehicle when extricated from marshy soil can be quite severe. To prevent the mechanism from causing injury to the user, it is most reliable to screw a strong cable onto the winch drum.

When purchasing it, you need to make sure that its technical characteristics meet all safety requirements.

It is clear that when using a winch, the cable and other moving components need regular inspection and lubrication. You will need systematic cleaning of dust and dirt that accumulate on it abundantly.

While using the winch, you should not forget that the starter is not designed for a long operating time - you should not turn it on for more than ten seconds, followed by a rest of up to a minute.

And also make sure that when the car is pulled out, its interior is free of passengers.

Source: http://remontpeugeot.ru/tuning/samodelnaya-lebedka-iz-avto-startera-svoimi-rukami.html

Do-it-yourself winch from a starter will serve for a long time and reliably

All-terrain vehicles differ from city models with a powerful engine and increased ground clearance. Some models have a winch mounted on the front bumper. Its presence indicates that the routes chosen by the driver most often run off-road.

It's no secret that owners of ordinary cars often go out into nature, to places where the asphalt ends. And in such places, a winch from a starter, which you assemble with your own hands, is not superfluous. Of course, you can choose a suitable model on the market. But the price of a factory-made product is high, and it is used occasionally.

Practice convincingly proves that a homemade winch is effectively used in difficult conditions on country roads. Especially in rainy weather or during off-season thaw. Having it in stock, you can overcome the most difficult sections of the path.

In order to make such a device in artisanal conditions, a great desire and skills in handling tools are required. Despite the fact that many representatives of the male population work in offices, they have not forgotten how to seriously work with their hands.

This is confirmed not only by homemade winches, but also by other crafts.

Types of automobile winches

Depending on the energy that drives the actuator, the winch is of three types. Each type of mechanism has its own scope of application, and it is necessary to judge which one is preferable in a particular situation without prejudice. A homemade winch may be more reliable and convenient than a factory product.

Electric drive

An electrically driven winch is most often used. This is due to the simplicity of its design and high efficiency. The drive can be an electric motor, a car or tractor generator. The generator is connected in such a way that it works like an engine.

Compact devices are obtained by using a starter. In any case, it is important that the electric drive has high torque. It had sufficient power and consumed a minimum of electrical energy. Otherwise, the battery will discharge quickly.

This type of product is most often assembled with your own hands.

Hydraulic drive

Structurally, a winch with a hydraulic drive is more complex. This is explained by the fact that it is replenished with special elements - an oil pump, a hydraulic drive and an oil tank.

The product turns out to be bulky, and it is more difficult to assemble it with your own hands than any other. With all this, a winch of this type has more power and consumes less electrical energy.

It is installed not only on cool SUVs, it is successfully mounted on tractors and walk-behind tractors.

Mechanical drive

The operating principle on which this type of winch is built is the same as in other design options.

The main and only difference is that instead of an electric motor, human muscular power is used. This method has certain advantages.

The winch can be used in a situation where all available energy sources are missing. As a disadvantage, the large dimensions of the mechanism should be noted.

Product design

A homemade winch is assembled from several simple elements. The main details include:

• Base or chassis;
• Drum with cable;
• Gearbox;
• Engine.

Before starting work, you need to draw a drawing and electrical diagram of the product. You should not rely on your memory and good reaction. Then prepare all the necessary units and materials.

This will streamline and make all the work easier. Since the winch will be assembled with your own hands, the first step is to equip or prepare a workplace.

If conditions permit, place all necessary tools at hand.

Assembly technology

Such a product has the advantage that when assembling it with one’s own hands, a person knows all the design features in great detail.

Moreover, a certain part of car owners believe that homemade means high quality. You can assemble the winch from the starter within an hour.

Provided that all components are available, the tools are in working order, and the master is sober.

The drum with the cable is the main working unit of the winch. The work will be completed faster if such a unit is available. If you don’t have one, then you can easily make a drum yourself from a thick pipe and sheet metal 3-5 mm thick. The cheeks are simply welded to the pipe on both sides.

A gear is attached to one of them, to which force from the gearbox will be supplied using a transmission chain. The drum can be made from a pair of used Zhiguli hubs. To do this, just cook them on the thin side.

This must be done on a mandrel in order to ensure alignment of the parts.

Experts in their field recommend using a gearbox in this case, which is used to open and close trolleybus doors. It's good if you can find it.

If this is not possible, the winch must be assembled differently, from the starter. In this case, it is preferable to use a starter model that is equipped with a planetary gearbox. It is compact in size and not heavy in weight.

These parameters must be taken into account when designing the product.

A homemade winch, according to current rules, must be mounted on the front bumper of the car. Although car enthusiasts also use a portable version of the product.

You can load it into the trunk by hand and easily take it out when the need arises. In any case, it should have minimal dimensions. This feature of the mechanism must be taken into account during design.

By doing the work yourself, you can regulate all work processes without rushing or forcing the assembly process.

When performing the assembly yourself, you need to pay special attention to the installation of electrical wiring and switching. It is advisable to secure the winch control panel away from rotating parts. This will reduce the risk of injury that could be caused by negligence. A homemade winch, if assembled correctly, will last much longer than its factory counterparts.

Source: http://autodont.ru/jelektro/lebedka-iz-startera-svoimi-rukami

Features of assembling a winch from a starter with your own hands

If you have a car, then you will probably need information on how to assemble a winch from a starter with your own hands and what is required for this. The article will also contain a training video on this topic, and if you are interested, you can also find design drawings.

Homemade winch from a starter and requirements for its production

A car winch is needed to move certain cargoes in the form of other cars, trailers, etc. It is presented in the form of a drum equipped with a mechanism for winding the cable.

Such a cable is attached to a supporting object (for example, a pole). Many cars are equipped with factory accessories, but those made by yourself will be more mobile.

And to attach them to the car frame, I usually use a steel rope or chain .

Before making such a winch from a starter with your own hands, consider the following:

• for work, it is best to take a starter model equipped with a planetary gearbox;
• The winding drum winch must have a brake mechanism, or you can install a worm gearbox with a large gear ratio. This will optimize the load on the power unit in the starter;
• the body of the product must be able to withstand heavy loads, including the vehicle and its traction force.

Winches for cars: types

The winch very often plays the role of a mechanism for lifting loads. With its help, you can move them horizontally using a drag . The design is needed not only to pull cars out of mud or sand, because there are different types of it, not only automobile ones, but this material is only about them.

If you plan to assemble such a mechanism with your own hands, you should know that there are different variations that differ in such parameters as:

• specifications;
• dimensions;
• design features.

Based on these parameters, there are several types of winches . So, some of them are hand-made and represent a very simple design, which will not be difficult to assemble with your own hands. They are also easy to install, have compact parameters and do not require large investments.

But, on the other hand, handmade products are the most labor-intensive. After all, their use requires a lot of physical strength. Using such a mechanism, you can mix cargo weighing up to one ton, but there are exceptions. This type is universal, different cases occur along the way, and it can always come to the rescue, but if the situation is too difficult, then this design will not always be able to help out.

Mechanical winches

Mechanical structures operate using the power of a motor . This option is quite reliable, but for those who actively travel on bad roads, it is not always suitable.

With high power, the design is quite large.

Such home-made structures are very rarely installed on cars that were originally without winches, while other cars are already equipped with mechanical devices.

Electric and hydraulic winches

The most popular among motorists are electric winches. They are equipped with a drum, the rotation of which is driven by an electric motor, which, in turn, is powered by a car battery.

When using them, the main thing is not to overdo it in terms of engine energy and not to use it up before you reach your destination. The characteristics of the winch are the most optimal in all respects; they can be used to lift loads weighing over 4 tons .

You can even make a winch for a UAZ with your own hands, which will come to the rescue in difficult situations.

The most complex in terms of design are hydraulic winches. They are equipped with such devices as:

• tank;
• pump;
• drive pump.

Do-it-yourself winch from a starter: instructions and video

Making such a device from a starter with your own hands is not that difficult. As mentioned earlier, the most common are electric type winches . Below you will learn how to make it yourself from simple materials. This design is based on a car starter, preferably with a planetary gearbox.

In the attached video you can see how you can make a homemade electric winch from a starter.

Before work, you need to prepare in advance the following tools and materials:

• starter;
• welding machine;
• grinder;
• cable;
• steel sheet;
• electrical wiring;
• gearbox

The algorithm of actions looks like this:

• First you need to make a drum from pipes. They will need to have cheeks reinforced with a thickness of about 5 mm, but no more;
• make a platform from steel sheets on which all parts of the structure will be installed;
• secure the nuts, bolts, washers and drum seats on the site using a welding machine;
• We interface the gearbox with the drum, and the primary shaft of the gearbox must be directed upward. Can be used for winch plow operation;
• The starter must be interfaced with the gearbox according to special drawings and technologies. First, we install the adapter that will be needed to mount the starter at the top of the gearbox. Then the input shaft will need to be equipped with a gear that has a tooth of the required size. If all of the above steps were performed correctly, then when the starter is turned on, the gear and shaft will connect to the gearbox;
• at the end we put on a gear, which can be made from the flywheel crown. It is put on the input shaft of the gearbox.

Now you can move on to the final stage of work. At the end, you will need to fix all the nodes of our design. So, connect the electrical wiring to the starter and fix the control panel .

Do not forget to clean the mechanism from the following:

• mud;
• dust;
• oil stains;
• substances and objects that could interfere with the correct operation of the winch.

Finally, the device can be primed and then painted in one layer of paint. All this remains at your discretion. You can do without painting.

What to consider when assembling a homemade winch from a starter?

The winch from the starter is assembled with your own hands using a drum with a cable , which act as a key working unit of the entire structure. All work on assembling the winch will take a minimum of time if you find such a unit ready-made.

You can make the drum for the winch yourself, but this will require very thick steel. You will also need to fix a gear on one of the cheeks, which will be welded to the pipe, with the help of which the forces from the gearbox will be transmitted using a transmission chain.

Before you start working with your own hands, be sure to remember that such a drum can be made from 2 hubs , which you can take from old Zhiguli cars. Then they will need to be welded on the thin side. This type of work must be carried out on a mandrel so that it is possible to connect the axes of the parts.

When choosing a gearbox, you must know how to properly assemble a winch without a stopper. In this case, you can use a gearbox, which is usually used when operating doors in a trolleybus.

When this possibility is absent, the structure can only be assembled from a starter. A planetary gearbox would be an excellent option because it is compact in size and lightweight.

When designing the product, be sure to take the starter parameters into account.

If you have already assembled a winch from a starter with your own hands, then at the very end you can install it on the upper part of the car’s bumper, since this part is distinguished by reliability and durability . Otherwise, the structure may not hold up. Remember that not every car has a strong enough bumper; experts recommend installing a special attachment to secure the winch.

There are different situations on the roads, and a car winch, which you can make with your own hands from a starter, will never be superfluous. And making a homemade design will not be difficult.

Source: https://instrument.guru/svoimi-rukami/osobennosti-sborki-lebedki-iz-startera.html

Homemade winch of a suitable type

A homemade winch is a simple device. It is perfect for a variety of vehicles, from cars to tractors. Car owners have been making them for a long time, often abandoning factory models. This decision may seem strange, but drivers easily explain it as a personal test of reliability.

Types of homemade winches

Any drawing will tell you how to assemble a useful device. A car winch remains a necessity, so don't give it up. First, you should get acquainted with the available options that guarantee ease of assembly. There are the following types of these devices:

• Manual;
• Electrical;
• Hydraulic.

Homemade winch - a simple device

In accordance with the schemes used, it will be possible to select the optimal winch. If desired, a person will independently make a suitable model that will meet his needs. This is why it is worth considering each type in detail, giving it a general description.

Manual

A homemade hand winch is an excellent choice that guarantees ease of operation. This is its main advantage, allowing you to freely use the device without facing the problem of a low battery. The only problem is that it requires a lot of effort.

The design of such an accessory becomes complex. Calculations must be made to obtain sufficient power. Otherwise, it will correspond only to the physical strength of a person. He will not be able to pull the SUV out of the ditch, so the installation will not give successful results.

By using it, you will be able to quickly assemble a reliable structure that can cope with the task in any weather. Practice shows that it is precisely these accessories that turn out to be indispensable during long trips.

Electric

Having tried to simplify the task for themselves, people should choose a different design scheme. An electric winch is also convenient and affordable, because to create it you only need to use a small motor. It will probably be found in any garage, left over from a washing machine or grinding machine.

Electric homemade winch

Electric or manual winch? This choice faces every person. If you want to freely move large loads, even pulling your own tractor out of a ravine, it is better for a person to use the available connection. The battery located under the hood is suitable for this.

Many vehicle owners prefer this design. At first it seems difficult to perform, but after a quick study it is possible to identify difficult moments and cope with them. Only during operation will an unpleasant drawback be revealed. This is the inability to use the device when the battery is low.

Hydraulic

When choosing a suitable “assistant”, the car owner will definitely try to find the best ratio of all indicators. A homemade hydraulic winch will be the best option, matching the wishes of professionals. On the one hand, it maintains the simplicity of manual designs, and on the other, it provides increased power.

The design of hydraulics is more complex than it might seem at first glance. To take into account all the requirements of the drawing, you will have to select various parts and then combine them into a single operating system. After its installation, trips will be completely safe and calm.

Homemade hydraulic winch

Hydraulic designs are usually used by large manufacturers. They may not be perfect in everything and require regular maintenance, but they do their job well. For this reason, their popularity remains at a high level, which is supported by constant developments and additions.

Which winch should you choose?

Having decided to make a necessary accessory out of a starter with your own hands, you will have to think about choosing the appropriate type. Winches are very different from each other, which makes us seriously evaluate the characteristics of the device. It is not possible to do this, so it is easier to read several theses noted by professionals.

• If you don't have to deal with excessive load in the future, it's easier to assemble a manual model.
• The connection to the battery must be made in such a way as to bring the control to the dashboard.
• Hydraulics must be well maintained, otherwise the structure will quickly fail.

In any case, the power of the winch will directly depend on the selected cable. Even with the high performance of factory models, it is not always possible to move large vehicles.

The main reason for this is the wrong choice of cable. The best option is considered to be a steel twisted thread, but even it does not always cope with heavy weight.

It is more practical to find a good rag rope that meets the high load-bearing requirements.

A winch is essential for off-road driving. Driving a car can be professional, but this does not mean that dangerous situations are completely excluded. No one is protected from accidents, so it is better to prepare in advance for a simplified exit from the ditch or rescue of one of your comrades.

Source: http://www.AvtoKrasim.ru/samodelnaya-lebedka-po-prostomu-chertezhu/